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Defects Analysis System

issue fix

Defects Identification System made with AI technology can be effectively used to enhance the production line on the stage of packaging.

Business Challenges

  • Despite potential complications, consumers rarely see the manufacturing process of the products they consume, but they're always able to spot when there is a defect in those products. These defects range from cosmetic damage to a product to disastrous malfunctions – both of which cost a manufacturer big time.
  • The reality of modern manufacturing is unexpected errors are repeated more than most recognize, and often, companies are not aware of critical defects in products until it’s too late. Manufacturers can eliminate these errors with proper development of real-time defect detection of both known and unanticipated issues on manufacturing lines.

Business Benefits

  • Improvement in quality and customer experience by reducing the defected products.
  • Reduction in human errors with the highly accurate detection module.
  • No human intervention is required.

The Solution

AI and image processing goes beyond the camera and assembles all image data into a deep learning techniques where it can be evaluated by tens to hundreds of machine learning algorithms to pinpoint defects or fluctuations and provide course correcting measures.

Techniques & Solutions

  • Surface irregularities detection
  • Defect severity assessment
  • Contamination detection
  • Label verification
  • Product completeness check
  • Defect segmentation
  • Solution can automate defect detection in the manufacturing production line using computer vision.
  • Solution identifies whether the product is defective or not using the image of the product surface.
  • It’s capable of finding the location and the kind of defect.
  • Provides with various actionable reports to the team and management
  • Real time mobile, email notification
  • Integrated with existing ERP or any legacy systems
  • Real-time cloud monitoring reports
  • Hourly reports
  • Shift reports
  • Monthly reports
  • Summary reports
  • Automatic daily report via email
  • Reports real time display
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