Tamilnadu, India +91 7868-843405 info@sterison.com

Downtime capturing system

ir

To analyze and minimize causes for machine downtime in ALL types of manufacturing equipment (including legacy machines) with a downtime tracking, machine monitoring and production tracking system. System automatically capturing the downtime along with the manual mapping of the causes and generates required reports.

Business Challenges

  • Machines stops working frequently without any notice
  • Plant managers unable to know about the Production Efficiency
  • Unable to calculate Start and stop of the downtime
  • No automated reports on machine utilization & process reliability

The Solution

  • Tracing signals from attached sensors or from existing legacy system which can capture the data and provide with intelligent alerts which helps eliminating downtime and increases production output.
  • Automatic capturing of downtime
  • HMI Display with Touch screen capability
  • Periodically sending data to IoT cloud
  • Error logs tracing
  • Plant, line, lane and shift management
  • User interaction for the capture confirmation and list history
  • Provides with various actionable reports to the team and management
  • Real time mobile, email notification
  • Integrated with existing ERP or any legacy systems
  • Real-time cloud monitoring reports
  • Hourly reports
  • Shift reports
  • Monthly reports
  • Summary reports
  • Automatic daily report via email
  • Reports real time display
ai
IR

Business Benefits

  • Accuracy & Reliability: Effective data collection & analysis will help to enhance the data visualization and to breakout productivity
  • To collaborate an open platform for immediate decision makers to discuss the process parameters by generating the in-depth data driven customized reports.
  • Machine updates, threshold alerts and shift reports will be automatically generated and sent to the targeted audience for immediate guidance.
  • Manufacturers deal with an average of 800 hours of downtime annually and lose at least 5% productivity because of it. Conservatively, downtime can cost the average company between $10 and $25 million a year!

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