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Tamilnadu, India +91 7868843405 info@sterison.com
Slide One

Downtime

Capturing System

Slide One

Downtime

Capturing System

Downtime capturing system

ir

To analyze and minimize causes for machine downtime in ALL types of manufacturing equipment (including legacy machines) with a downtime tracking, machine monitoring and production tracking system. System automatically capturing the downtime along with the manual mapping of the causes and generates required reports.

Business Challenges

  • Machines stops working frequently without any notice
  • Plant managers unable to know about the Production Efficiency
  • Unable to calculate Start and stop of the downtime
  • No automated reports on machine utilization & process reliability

The Solution

  • Tracing signals from attached sensors or from existing legacy system which can capture the data and provide with intelligent alerts which helps eliminating downtime and increases production output.
  • Automatic capturing of downtime
  • HMI Display with Touch screen capability
  • Periodically sending data to IoT cloud
  • Error logs tracing
  • Plant, line, lane and shift management
  • User interaction for the capture confirmation and list history
  • Provides with various actionable reports to the team and management
  • Real time mobile, email notification
  • Integrated with existing ERP or any legacy systems
  • Real-time cloud monitoring reports
  • Hourly reports
  • Shift reports
  • Monthly reports
  • Summary reports
  • Automatic daily report via email
  • Reports real time display
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Business Benefits

  • Accuracy & Reliability: Effective data collection & analysis will help to enhance the data visualization and to breakout productivity
  • To collaborate an open platform for immediate decision makers to discuss the process parameters by generating the in-depth data driven customized reports.
  • Machine updates, threshold alerts and shift reports will be automatically generated and sent to the targeted audience for immediate guidance.
  • Manufacturers deal with an average of 800 hours of downtime annually and lose at least 5% productivity because of it. Conservatively, downtime can cost the average company between $10 and $25 million a year!