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Tamilnadu, India +91 7868-843405 info@sterison.com

Production Efficiency Monitoring

iot

To view the metrics for a specific factory and understand how the machines in that factory contribute to that metric.

Business Challenges

  • Interoperability: The manufacturing environment is flooded with machines and protocols that are yet to be interconnected and most often not interoperable. So, connecting the legacy industrial systems and ensuring interoperability between them is a challenge.
  • Data Analysis and Transfer: edge devices or sensors generate and collect an enormous amount of data, but they do not have the computing power and storage resources to perform advanced analytics and machine-learning tasks. Moreover, it is difficult for large data chunks to process the data as it takes more time to respond. So, to transfer sensitive data over the internet for performing important analysis often becomes a challenge.
  • IT and OT Convergence: In industry 4.0, the integration of IT (Information Technology) with the OT (Operational technology) is difficult to achieve since there is a huge technology gap between them. IT is quite mature with well-defined policies, but OT is an upcoming trend and has not traditionally been a networked technology. So, quite often it gets difficult to align manufacturing processes with IT systems.

The Solution

  • Date, Time and Shift - auto generated
  • Automatic monitoring of production efficiency
  • Production and Engineering Supervisors are auto linked
  • SKU and it's standard speed is identified through production plan
  • Shift wise report – display
  • Cutting speed per shift
  • Production Efficiency calculation per shift
  • Production Efficiency gap - Output loss
  • Alert email If No of samples are lesser than standard
  • Alert email If Underweight%, Overweight% is higher than the standard
  • Alert email If Sigma level is Lower than the standard
  • Single click MOR report with RCA and Pareto analysis with all categories breakup
  • Provides with various actionable reports to the team and management
  • Real time mobile, email notification
  • Integrated with existing ERP or any legacy systems
  • Real-time cloud monitoring reports
  • Hourly reports
  • Shift reports
  • Monthly reports
  • Summary reports
  • Automatic daily report via email
  • Reports real time display
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Business Benefits

  • Live, interactive dashboard with KPI graph for each factory
  • Collect data and improve operations with machine learning
  • Data stream processing for predictive maintenance analysis
  • Predict machine failure and efficiency degradation
  • Monitor the progress of production, visualize product routing and identify bottlenecks

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