The emergence of internet has given fuel to the concept of connectivity. The power of connectivity is increasing at an extraordinary rate without any sign of slowing down. This helps inter-reliability of sensors, machines, processing units, people, departments, etc. This inter-reliability of things with the help of internet is known as Internet of Things, in short IoT.
IoT is impacting several industries, but the industry that is most beneficial from Internet of Things is manufacturing industry. There are several IoT applications in manufacturing plants. Here are a few ways by which IoT is helping manufacturing industry.
Digital Twins
Digital twins are virtual copies of physical instruments that can be used by the data scientists and manufacturers to run simulations before actual devices are built and installed. Using thisIoT approach manufacturers can create and enjoy reliable digital copies of physical objects manufactured by them. They can easily experiment and foresee the final operational capabilities and functionalities of the virtual copies using IoT instruments. Thus it helps to improve the product quality and brings customer satisfaction to the next level.
Plant Automation
Internet of Things is considered as a game changer in plant automation.Though IoT is just starting to explore and implement its functions in plant automation, it plays a vital role.Powerful cloud computing, wireless connections and chipsets for embedded computing are fuelling the revolution.IoT helps to streamline the architecture of the manufacturing plant in an effective and responsive manner. The main use of IoT in manufacturing plant is to create smooth communication between the input/output units, robots and the managers to enhance the productivity.
Pre-emptive Repair and Maintenance
Routine maintenance is the key for smooth functioning of machines in a manufacturing plant. Structured outage plans such as monthly and annual maintenance helps the manufactures to better deal with emergencies. With the help of Internet of Things companies can move to a more proactive model of predictive maintenance which increases the production efficiency. WhenIoT devices are attached to the parts of machines, it provides real time data regarding the functioning of machines and its health. These data can be used to find any maintenance activity required for the machines.
Connected Workers
IoT enabled sensors and wearables alert the workers in manufacturing plant about the hazards and augument their performance in challenging environment. All the information are sent through a central system hence all the workers will be updated without any delay. From assembly line to warehouse IoT provides valuable information to the workers and increase their safely and productivity.
Concluding note
The flexibility of IoT technology and the innovations in embedded devices are helping several manufacturers to automate their process and operations. The best part about Internet of Things is that its applications are useful for both startups as well as large sized organizations. When this technology is combined with other emerging technologies such as Artificial Intelligence, Cloud computing, etcindustries will be well positioned to compete with their rivalries.
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