Applications of IoT in Manufacturing Industry

Manufacturing industries in today’s world face a huge global competition and they are in an urge to adopt several new technologies to develop new production systems. The evolution in manufacturing industry has brought us from the era of Industry 1.0 which were fuel based machines followed by Industry 2.0 which were electrical based machineries and then by machines programmed by humans using Programming Logic Controllers (PLC machines). Finally, we are now in the era of Industry 4.0 which is entirely smart machineries controlled without any human interventions. Manufacturing industries have become smart machineries with some controlling elements such as Cyber Physical Systems, Industrial Internet of Things, Cloud Computing and Cognitive Computing. Out of these elements Internet of Things (IoT) Solutions is a principal element of global industrial transformation.

Internet of Things (IoT):

Internet of Things is the fusion of hardware with software, which connects and exchanges data with other devices and systems through the internet. IoT Solutions in the manufacturing industry helps the manufacturers to embrace digital transformation of machineries, customer-centric yield and conserves time.

Let us take a look on some of the important applications of Industrial Internet of Things (IoT) in manufacturing industry:

Detection of Real-time defects:

Quality management is the most elemental function in a manufacturing industry. Even a minute flaw in the final product could bring a bad brand reputation. A defective product may result in a disastrous accident to a buyer as well. In order to ensure the quality of the final product, it is important for a manufacturing industry to facilitate latest technologies with Artificial Intelligent Systems infused with Internet of Things Solutions. Industrial Internet of Things Solutions finds out part of the product damaged through deep learning techniques and generates real time cloud monitoring reports with mail and mobile notifications.

Unplanned Downtime Detection:

Unplanned downtime is unexpected and may occur as a result of any hardware failures. One minute of unexpected stoppage of work may result in huge loss of revenue. The application of Industrial Internet of Things (IIoT) enables big data analysis and performs self-rectifying procedures. IIoT also sends alerts thus eliminating downtime.

Weight Detection with IoT Solutions:

Scaling or weight detection is one the prime factors in the manufacturing industry. With manual weighing techniques is vague, wastage of time on manual data entries. But, with Industrial Internet of Solutions weight capturing is made fully automated. Even 0.01 gram of weight can be detected and displayed in the Human Machine Interface display. Both naked and packed product weights can be determined. It has the ability to collect and send data periodically to the IoT cloud.

Increased Operational Efficiency:

The Industrial Internet of Things Solution is designed to connect machines, warehouses and products, which yields completely smart production without any human intervention. IIoT enables increased production by reducing wastage of raw materials; conserving time; Solution based quality check and so on.

We have discussed how the manufacturing industry is being digitally transformed with Industrial Internet of Things Solution. Where to get this perfect solution for your industry?

Sterison and Industrial Internet of Things:

Sterison Technology Private Limited provides similar solutions for all manufacturing industries. Leaning towards efficiency is mandatory to achieve good brand name and happy buyers. IIoT solution helps a manufacturing company to manage on its own without any human intervention and errors.